Metal mesh has a variety of internal and external applications.

Different types of wire mesh and their applications

Architectural mesh is valuable both in terms of the many aesthetic opportunities it provides and its practical benefits, like privacy, protection, temperature regulation and more.

The many different types of wire mesh – sometimes called wire cloth in certain applications – can protect visitors, employees and residents from direct exposure to sunlight, as well as create an eye-catching visual that makes a facility that much easier to find. Mesh can also serve capably in a variety of roles within a structure, defining distinct areas of a building and screening off more private places from open work floors.

While metal mesh patterns are often seen as a purely stylistic choice, there are some practical considerations to keep in mind when selecting them. A careful choice will mean you have put the best possible metal mesh in place, whether for industrial or architectural purposes. Let’s look at what distinguishes the different types of wire mesh products and what makes them useful.

A view from inside a screened-in area of a park.A more open mesh pattern can provide increased visibility and allow for free air circulation.

Different types of wire mesh patterns

1. Open mesh patterns

An open pattern provides plenty of airflow and access to light while still serving as a physical barrier, whether attached to a balustrade, filling a role as wire fencing or a security screen or dividing parts of an interior space. A degree of visibility is often useful to give customers a preview of what’s to come or simply to allow workers to avoid turning a corner or moving through an entryway blindly.

A more open mesh can also serve as a sunscreen in certain areas, such as the first floor of a building in a developed downtown or central business district. Depending on the direction a building faces, how much direct sun exposure it receives each day and the desired temperature and lighting, open patterns can still prove useful as sunscreens.

One area where care should be taken with these patterns is their role as privacy screens. Standing alone, they still offer a degree of visibility. However, they can be paired with other elements, such as glass panels, if the primary objective is to prevent the spread of sound.

2. Closed mesh patterns

Patterns that keep more of the metal in place, which can be achieved with expanded metal mesh among other options, emphasise discretion. Whether your facility has to meet privacy guidelines or requirements – as is typical for medical facilities, preschools and child care centres – or you simply want to create a more distinct division between spaces, a less open pattern can help you achieve this goal.

Limiting the amount of sunlight that passes through metal mesh is vital in some instances. If the material plays a key role in regulating temperature, the orientation of the surface it covers and the average exposure to sunlight can mean reducing the amount of visible light that streams through. Getting the correct placement and choice of material is in everyone’s best interest.

Metal mesh can also be used to screen off part or all of offices, hallways, conference rooms and other areas where a sense of openness and an expectation of privacy need to be balanced.

Security fencing is another application where a less open pattern can offer the right mix of benefits. Separating a thoroughfare or main street from an employee break area or space intended only for residents of a building means offering a sense of separation and security for those inside.

3. Metal mesh curtains

More flexible than fixed installations of metal mesh, curtains can include a unique functionality depending on how they’re installed: movement. By placing metal mesh curtains on a sliding track, it’s easy to divide spaces when necessary. Whether you’re creating a sense of privacy while still allowing airflow in a retail business or separating different teams in an office space, there are many applications where metal mesh curtains can capably fill an important role.

Curtains can also be installed in a fixed position, serving as a permanent barrier that still allows light to pass through and air to circulate. Potential applications include the sides of open stairwells, where mesh can fill a safety requirement as well as an aesthetic purpose, and in front of exterior windows, where metal mesh curtains can serve as sunscreens.

How is metal mesh made?

Metal mesh is chiefly produced in one of two ways: either combining metal wires together in a way that creates a stable, dependable final product of woven metal mesh, or through welding individual strands together to create welded wire mesh. The strands themselves are often produced by using metalworking processes that reduce larger pieces of larger diameter into flexible yet strong wire. Aluminium and stainless steel wire mesh are common choices, in part due to their corrosion resistance. But they’re not the only substrate options available. Warp and weft wires cross over in repeatable patterns similar to those used in making cloth, whether in a plain weave or more exotic design.

Finding a dependable partner to provide different types of metal mesh

With so many different types of metal mesh and patterns available, finding the best fit for your project doesn’t have to be a complicated or drawn out exercise. When you partner with a dependable and experienced provider of metal mesh, you can count on knowledgeable support throughout the process.

Locker has more than 60 years of experience providing an extensive product range to clients in the architectural and industrial fields, along with supporting customers involved in mines and quarries. To learn how we can support your metal mesh needs, get in touch with us today.

Stainless steel is durable and highly customisable.

The main differences between galvanised steel and stainless steel

Whether you’re talking about the structural or aesthetic elements of buildings, steel is one of the most important innovations in the modern world. Stronger and more resistant to various forms of degradation than iron, steel has served as the catalyst for everything from the bones of high-rise buildings to unique and eye-catching design components.

Understanding the differences between the various types of steel available can help you make the most informed and positive choices possible. Let’s go through a quick review of exactly what steel is, to help set the stage for identifying the differences between galvanised steel and stainless steel.

A galvanised steel roof.Galvanised steel is common in a variety of construction applications.

Forging an understanding of steel

“Steel is an alloy made of two key base components: iron and carbon.”

Steel is an alloy made of two key base components: iron and carbon. An alloy is simply a combination of two or more types of base metals, or a base metal and an element. Alloys can provide a variety of important benefits in many different applications, from improving rust resistance to making non-sparking tools.

Specifically, steel has a number of advantages in the world of construction as compared to other potential building materials. It is:

  • Durable
  • Strong
  • Easily recycled
  • Of a predictably high quality when forged and finished in the proper manner

With many functional and aesthetic applications, steel is dependable and versatile. Regular steel can be further improved in a variety of processes, including the two detailed below.

What are the main differences between galvanised and stainless steel?

Galvanised steel

“Galvanised steel’s defining attribute is its layer of zinc coating.”

Galvanised steel’s defining attribute is its layer of zinc coating, which forms a protective layer against the combination of moisture and oxygen that can otherwise cause rust to form on the underlying metal. Rust slowly but surely eats away at steel, reducing its integrity and ultimately creating safety issues whether the steel is used in a purely functional application or is part of an impressive, customised facade or other design element.

Galvanisation takes regular steel or another metal, like iron, and adds a zinc coating. This process, which can be completed in a few different ways, helps increase versatility and allows for many different types of steel and iron to be easily galvanised. The hot-dipping galvanisation process provides a strong, relatively thick coating for large pieces of steel using molten zinc. Thermal diffusion galvanising, meanwhile, is common for smaller pieces of metal, especially those that have a more complex design. Both hot dip galvanisation and thermal diffusion galvanising have powerful applications.

In general, galvanised steel is less expensive than stainless steel. It is also easier to manipulate while still retaining a great deal of strength, but isn’t as strong as stainless steel.

One of the most visually memorable elements of galvanised steel is its variable appearance. Depending on the specifics of the process, galvanised steel can either have a consistent finish or a spangled one, creating a unique appearance.

While the galvanisation process helps protect against rust and provides corrosion resistance, it’s important to note that it eventually wears away, particularly when exposed to high levels of acidity or to salt water. This is especially important near oceans and other bodies of seawater, as well as areas that face significant exposure to acid rain.

Stainless steel

“Stainless steel has built-in defences against rust and corrosion.”

Stainless steel is an alloy made of iron, carbon and chromium and occasionally other elements, such as molybdenum, that offer significant corrosion resistance. Instead of being dipped or coated in a protective layer, as galvanised steel is, stainless steel has this defence against damage built into it.

There are many different types of stainless steel available, each with different compositions and resultant resistance to various forms of corrosion and damage. This is useful for industrial applications where stainless steel components may face constant exposures to caustic chemicals or high temperatures, as well as in design work where the alloy could be consistently exposed to salt water or acidic environments.

The manufacturing process makes stainless steel a more expensive choice than galvanised steel. However, stainless steel is generally stronger than its galvanised counterpart.

Stainless steel can also be finished in many different ways, providing a high degree of customisability in terms of its final appearance. This aesthetic flexibility is especially important for facades and similar design elements that place a high priority on standing out from the crowd by offering a memorable or unique visual hook.

Is stainless steel compatible with galvanised steel?

In the sense that these two types of steel can hypothetically be used for components of a single structure, yes. Stainless steel has some form of compatibility with galvanised steel. However, direct contact between these metals can lead to advanced corrosion if the right conditions are met, such as high levels of salt and moisture. In these situations, a non-metal material should be used to avoid the two types of steel making contact.

Which type of steel should you choose for your project?

There isn’t a single, universally applicable rule that determines which type of steel is best suited for your specific project. Understanding the differences between galvanised and stainless steel can go a long way toward helping you make this important decision.

Galvanised steel offers a unique patina from the finishing process and can capably perform in many environments for decades before appreciable rust or wear appears. However, stainless steel doesn’t face the same specific weaknesses caused by salt water and acidic environments, and some varieties of this alloy can be engineered in a way that addresses those concerns. In combination with the many ways in which stainless steel can be finished, there are plenty of aesthetic and practical concerns addressed by this alloy.

To learn more about the many ways stainless steel can be deployed in your next project, get in touch with the experts at Locker today.

Stainless steel has many applications, thanks to its strength and corrosion resistance.

The main differences between galvanised steel and stainless steel

Whether you're talking about the structural or aesthetic elements of buildings, steel is one of the most important innovations in the modern world. Stronger and more resistant to various forms of degradation than iron, steel has served as the catalyst for everything from the bones of high-rise buildings to unique and eye-catching design components.

Understanding the differences between the various types of steel available can help you make the most informed and positive choices possible. Let's go through a quick review of exactly what steel is, to help set the stage for identifying the differences between galvanised steel and stainless steel.

Forging an understanding of steel

"Steel is an alloy made of two key base components: iron and carbon."

Steel is an alloy made of two key base components: iron and carbon. An alloy is simply a combination of two or more types of base metals, or a base metal and an element. Alloys can provide a variety of important benefits in many different applications, from improving rust resistance to making non-sparking tools.

Specifically, steel has a number of advantages in the world of construction as compared to other potential building materials. It is:

  • Durable
  • Strong
  • Easily recycled
  • Of a predictably high quality when forged and finished in the proper manner

With many functional and aesthetic applications, steel is dependable and versatile. Regular steel can be further improved in a variety of processes, including the two detailed below.

What are the main differences between galvanised and stainless steel?

Galvanised steel

"Galvanised steel's defining attribute is its layer of zinc coating."

Galvanised steel's defining attribute is its layer of zinc coating, which forms a protective layer against the combination of moisture and oxygen that can otherwise cause rust to form on the underlying metal. Rust slowly but surely eats away at steel, reducing its integrity and ultimately creating safety issues whether the steel is used in a purely functional application or is part of an impressive, customised facade or other design element.

Galvanisation takes regular steel or another metal, like iron, and adds a zinc coating. This process, which can be completed in a few different ways, helps increase versatility and allows for many different types of steel and iron to be easily galvanised. The hot-dipping galvanisation process provides a strong, relatively thick coating for large pieces of steel using molten zinc. Thermal diffusion galvanising, meanwhile, is common for smaller pieces of metal, especially those that have a more complex design. Both hot dip galvanisation and thermal diffusion galvanising have powerful applications.

In general, galvanised steel is less expensive than stainless steel. It is also easier to manipulate while still retaining a great deal of strength, but isn't as strong as stainless steel.

One of the most visually memorable elements of galvanised steel is its variable appearance. Depending on the specifics of the process, galvanised steel can either have a consistent finish or a spangled one, creating a unique appearance.

While the galvanisation process helps protect against rust and provides corrosion resistance, it's important to note that it eventually wears away, particularly when exposed to high levels of acidity or to salt water. This is especially important near oceans and other bodies of seawater, as well as areas that face significant exposure to acid rain.

Stainless steel

"Stainless steel has built-in defences against rust and corrosion."

Stainless steel is an alloy made of iron, carbon and chromium and occasionally other elements, such as molybdenum, that offer significant corrosion resistance. Instead of being dipped or coated in a protective layer, as galvanised steel is, stainless steel has this defence against damage built into it.

There are many different types of stainless steel available, each with different compositions and resultant resistance to various forms of corrosion and damage. This is useful for industrial applications where stainless steel components may face constant exposures to caustic chemicals or high temperatures, as well as in design work where the alloy could be consistently exposed to salt water or acidic environments.

The manufacturing process makes stainless steel a more expensive choice than galvanised steel. However, stainless steel is generally stronger than its galvanised counterpart.

Stainless steel can also be finished in many different ways, providing a high degree of customisability in terms of its final appearance. This aesthetic flexibility is especially important for facades and similar design elements that place a high priority on standing out from the crowd by offering a memorable or unique visual hook.

Is stainless steel compatible with galvanised steel?

In the sense that these two types of steel can hypothetically be used for components of a single structure, yes. Stainless steel has some form of compatibility with galvanised steel. However, direct contact between these metals can lead to advanced corrosion if the right conditions are met, such as high levels of salt and moisture. In these situations, a non-metal material should be used to avoid the two types of steel making contact.

Which type of steel should you choose for your project?

There isn't a single, universally applicable rule that determines which type of steel is best suited for your specific project. Understanding the differences between galvanised and stainless steel can go a long way toward helping you make this important decision.

Galvanised steel offers a unique patina from the finishing process and can capably perform in many environments for decades before appreciable rust or wear appears. However, stainless steel doesn't face the same specific weaknesses caused by salt water and acidic environments, and some varieties of this alloy can be engineered in a way that addresses those concerns. In combination with the many ways in which stainless steel can be finished, there are plenty of aesthetic and practical concerns addressed by this alloy.

To learn more about the many ways stainless steel can be deployed in your next project, get in touch with the experts at Locker today.