Categories:       Architecture |      Case Studies |      General |      Mining |      Quarrying

 

This is the Juliette Cycleway Overpass, a recent project that Locker worked on.

Case study: Juliette St. Bridge Cycleway Overpass

Brisbane's diverse range of bikeways makes exploring the city on two wheels a firm favourite for locals and tourists alike.

As such, when Locker was asked to provide products and expertise for the Juliette St. Bridge Cycleway Overpass, we were thrilled to be part of the team working towards revamping sections of the iconic route.

In this case study, we'll explore how the project unfolded from brief to finished build, what products were selected and why, and how Locker worked with its partners to achieve the end result.

Locker can take on projects of all sizes and provide tailored architectural products.The Juliette St. Bridge Cycleway Overpass is situated along one of Brisbane's popular cycle routes.

The brief

The Queensland Government were working with multiple parties to upgrade Brisbane's cycle network to ensure it was safe, appealing and functional for future generations. The Juliette St. Bridge Cycleway Overpass was one among many of the bridges that had been selected for renovation.

The emphasis was on creating a unique yet functional overpass that would draw the eye but also stand the test of time.

Each bridge along the course offers a different aesthetic to the cyclists that use them, so the emphasis here was on creating a unique yet functional overpass that would draw the eye but also stand the test of time.

The project managers contacted Locker because they were seeking a high quality woven wire that had a long life span as well as strong visual credentials. To fulfill this criteria, our team took one of our standard offerings in this space and customised it to perfectly meet these requirements.

The product 

The product selected for the Juliette St. Bridge Cycleway Overpass was our 3.15 mm inter-crimped woven wire, featuring a 22.4 mm aperture.

Woven wire is one of our favourite products to work with, and we have a reputation for creating meshes that are lightweight, easy to transport and quick to install. From an architectural standpoint, it provides a delicate texture that's as at home on a building facade as it is on more idiosyncratic projects like the Brisbane bikeway. Among its many potential functions are sun screening, dividing up spaces and as a safety screen enclosure.

Wherever possible, we try to produce at our plant locally, and in the case of the Juliette St. Bridge Cycleway Overpass, due to the project's timeline constraints and the quantity of woven wire required, the Locker products used were made both locally in the Brisbane and in New Zealand production facilities to ensure product was delivered to meet the project's tight schedule.

On top of the wire's innate characteristics, two important features made it perfect for the cycleway application:

  1. Being inter-crimped: Inter-crimping uses additional crimps between the intersections of the two woven wire strands leading to increased locking tightness and rigidity.
  2. Pre galvanisation: To give it the strength and lifespan demanded in the project specification, the steel wire was pre-galvanised to a coating of up to 240 microns. This is a huge increase on the normal 40 micron coating this product has when bought off the shelf.

With these factors taken into account, despite its exposed location, this product would have a lifespan of at least 25 years, a great return on investment for a woven wire that meant it met the requirements of the brief.

Locker will tailor products to exactly meet the needs of each architectural project.The woven wire mesh chosen for this project has a long lifespan thanks to inter-crimping and pre-galvanisation.

The challenges

To help the bridge make a unique aesthetic statement and stand out from the other overpasses along the bike track, the structural engineers employed by the Queensland Government had decided to run the mesh panels on an angle from the overpass itself. 

While such an innovative approach certainly achieved the desired visual effect, producing and installing products for use on an angle created challenges for our team and for Belconnen Steel, our fabrication partners for this build. 

Locker worked closely with fabricators Belconnen Steel to find solutions to the challenges of this project.

Getting around this involved frequent and clear communication between Locker and Belconnen to ensure that the wire, and the frames that would contain it, were produced to the correct tolerances for the application. As well as ensuring that Belconnen knew the cutting tolerances of our wire in order to produce frames to match, we also left a little extra on the wire lengths which allowed them to trim it back to the exact dimensions of their frames, meaning there was never a danger of the wire being too short.

The result

As a finished build, the Juliette St. Bridge Cycleway Overpass stands out even among the eclectic and exciting variety of bridges that make up Brisbane's bikepath. The woven wire mesh enables cyclists travelling along this stretch of the route to look out at the city around them, while providing an important safety barrier as the track crosses the road beneath. What's more, thanks to the customisation from Locker's team, the products installed will be there for years to come.

To find out more about how Locker can help you achieve your goals on your next architectural or industrial project, get in touch with our team today.

Here's an insight into what it's like to work with Locker.

Case study: Brisbane Services Union

At Locker, we've always been about two things – great products, and a willingness to work closely with architects to help them achieve the results they want.

We love it when respected designers reach out to us because they're keen to work with us on their next design, but just because a specific product looks great in theory, doesn't mean it's always the right one to go with.

In late 2018, this is exactly what happened when Locker teamed up with Architectus to create the eye-catching facade for Brisbane's Services Union building. This case study will show how a seemingly simple project can throw up some unexpected challenges, and how our experts worked with both the architect and fabricator to find the perfect solution.

Locker can partner with architects across Australia to provide materials and expertise.Locker's perforated panels are easy to install and present strong visuals.

1. The brief

Locker's perforated panels combine aesthetics with functionality, making them a perfect facade material.

Architectus initially contacted our Brisbane team to integrate our Atmosphere system into the frontage for the Services Union.

Atmosphere is a system consisting of horizontal folded panels installed on an 8 mm stainless steel cable support system. In addition to the powerful aesthetic properties this product possesses, as a perforated panel it's ideal for keeping buildings cool. This objective was particularly key in this build due to the structure's West facing aspect, which means that it bears the brunt of the afternoon sun. In the long-term, perforated facades will mean reduced costs for the building operators with regards to heating and cooling systems, as well as a greener build that uses less electricity.

However, there was a problem. The architect wanted to run the folded panels vertically on the facade, something that cannot be achieved with the horizontal Atmosphere system. So, it was time for our team to put their heads together, and come up with an alternative …

2. The product

While Atmosphere itself was out of the question for this application, it was this product that had caught the architect's eye in the first place. Therefore, the solution we devised incorporated some of the key features of Atmosphere, but with the specifics of the Services Union project in mind, the panels needed to be installed on a more traditional fixing system.  

The key aspects of this custom product were:

  • Texture and depth – To provide the facade with a light and airy feel.
  • Visibility – Allowing the building's occupants to see outside.
  • Ventilation – To keep the structure's cooling costs down.

The product we eventually created featured a similar folding pattern to Atmosphere and gives the build a unique frontage. A total of 63 of these custom panels of varying sizes were used in the final facade. To achieve the product's ventilation objectives, 9.53 mm perforations were selected, resulting in panels that were 40% open and 60% solid. As well as sun shading, this product is great at allowing the circulation of natural light, and acting as a protective layer to shield the building from the weather.

A total of 63 panels of varying panel sizes, featuring 9.53 perforations, were used in the finished build.

3. The challenges

The vertical installation of the system was the biggest challenge facing all parties involved with the facade build.

Initially, one of the architect's fold details was designed in such a way that would have made it impossible for the fabricators (ATB Metal Fab) to fix the panels to the structure. Locker worked closely with ATB Metal Fab to devise a solution that involved reversing the fold while still retaining the original look the architect desired. Architectus was also heavily involved in these discussions, and this three-way communication was vital in getting the perfect product to site for installation.

Our perforated panels are easy to install.Locker worked closely with the architect and fabricator to provide a facade solution that met the project brief.

4. The result

Looking at the Services Union building today, you would have no idea there was ever any degree of complexity in the design and installation. The differently sized perforated panels work seamlessly together to create a facade that's both head-turning and highly practical.

Both Architectus and ATB Metal Fab have expressed their pride in the finished facade, and the building certainly adds an exciting new dynamic to Brisbane's Peel Street. For Locker, the experience of taking on a highly nuanced project is not only rewarding when it comes to fruition, but is also a valuable learning experience for our team. Challenges such as this allow us to continue discovering ways of using existing products in new and innovative applications.

For more information on our products, or to enquire about working with Locker on an upcoming architectural or industrial project, get in touch with our team today, or check out our other case studies.

14113103
Here's everything you need to know about cladding.

From decoration to fire resistance: The uses of cladding

When it comes to impressions, there's nothing more important than a building's facade.

These frontages often perform multiple functions, and are made up of a number of features. Today, we're going to be exploring just one – cladding. We'll look at what cladding is, how it can be used and an example of this product in action.

Here's everything you need to know about cladding.Cladding can come in different materials, and performs a variety of functions.

What is cladding?

Think of cladding as a building's second skin. Fundamentally, it's a layer on top of exposed parts of a building (walls and roofs) that helps protect them against the elements.

Crucially, it is non-loadbearing, meaning that it doesn't support other parts of a facade, but rather exists to perform its own unique purposes. We'll explore these purposes in more detail later, but they can range from purely aesthetic to highly functional.

Cladding is a building's second skin, and can perform a number of functional and aesthetic tasks.

What's cladding made of?

It's important to realise that cladding isn't a set product. You can buy cladding in all shapes and sizes, and made from a variety of different materials. Among the most common are:

  • Metal (especially lightweight element such as aluminium). 
  • Wood
  • Vinyl
  • Brick
  • Composite materials such as recycled polystyrene or certain blends of cement. 

Your choices here will be largely dictated by both the look you want, and the job you want the cladding to carry out: for example, brick is great as a fire retardant.

How is cladding installed?

In this article we're focussing on external cladding, though it's good to know that these materials can also be applied to the insides of your builds. Depending on the cladding product you choose, there are different facade installation methods. 

In the past, when Locker has produced aluminium cladding for commercial car parks, we've used a slab to slab technique. This works well because it eliminates the requirement for intermediate support for the cladding itself. Instead, we can simply lift cladding panels onto brackets that are fitted to the slab. We've found this to be both time and cost effective for our architectural clients!

Locker works with architects to find facade solutions that exactly meet their needs.Architects use cladding to improve the look or operation of their facades.

What are the uses of cladding?

1. Decoration

With such a variety of material to choose from, architects can use cladding to create interesting and unique effects on their facades, helping the building to stand out from the crowd. While you need to ensure that your aesthetic choices won't adversely impact the facade's practical performance, by experimenting with cladding you can add different colours or textures.

For example, a stainless steel cladding will give a structure a modern and polished look, while stone can give a more natural appeal or help a build blend in with its surroundings.

2. Insulation 

Environmental considerations have never been so important in Australian architecture. And, with more businesses and consumers switching on to the threat of climate change, the demand for green builds is only going to increase in years to come.

Cladding can improve insulation, which can help buildings meet environmental standards.

One of the best ways you can help your future projects stand up to this scrutiny, is to improve insulation. Properly insulated buildings are better at maintaining comfortable internal temperatures, meaning HVAC systems have to do less work, and therefore use less energy. 

By adding an extra layer to the outside of walls, cladding can help reduce airflow in and out of buildings. In summer, this reduces heat loading into a building, and in winter it allows your building to trap warm air and prevent it from escaping.

Insulation is one of the main purposes of external building cladding.Cladding can help to insulate a building, improving its energy efficiency.

3. Fire resistance

Depending on chosen material, cladding can be important in protecting your building from the risk of fire. 

There's no innovative science behind this, you just need to select cladding fabricated from substance that doesn't combust easily. As your cladding sits over the building structure, if flames encounter a non-flammable substance first, it's going to take them longer to spread. 

From best to worst, here are the fire resistance rankings for some common cladding materials:

  1. Brick – Excellent fire resistance.
  2. Steel or cement planks/weatherboards – High fire resistance.
  3. Aluminium and reconstituted timber products – Good fire resistance.
  4. Timber weatherboard or plywood sheets – Poor fire resistance.

Following tragedies such as the Grenfell Tower fire in London, and near misses like Melbourne's Lacrosse Tower fire, it's important that architects keep on eye on changing regulations with regards to fire resistance and building cladding. The UK government has decided to replace combustible cladding on privately owned apartment blocks, and it's likely that Australian lawmakers will follow suit, according to the Australian Financial Review – so be sure to look for updates when planning your next project.

4. Weather protection 

The presence of an additional layer on top of a building can also help the structure resist weathering from wind and rain. This is is especially true if you select a corrosion resistant material such as aluminium. 

This metal naturally forms an oxide blanket when it reacts with the air, meaning that the element itself has a barrier to rust. While the cladding will need to be maintained, and occasionally replaced, this is much cheaper and less time consuming than conducting wholesale repairs to the building itself.

Metal cladding can be great for protecting a building against weathering and rust.Metals such as aluminium and stainless steel are highly resistant to corrosion.

Cladding: A case study

Locker was called upon to provide cladding for the QE11 Medical Centre car park in Perth. This project had a number of nuances, which made it a unique challenge for our team:

  1. The cladding had to meet BCA requirements of a 50% open area, but the designers wanted to ensure local residents weren't disturbed by car headlights.
  2. The architect, Designinc, envisioned a scaled effect for the facade whereby each scale would face upwards, and redirect light to the sky.

To meet these requirements, Locker created a tailor-made product – Dragonscale™. This sheet has a 3D profile and retains its strength despite changes in shape and depth. This product was then fitted to the carpark facade using our slab to slab method, and provided the perfect solution to Designinc's needs.

If you want to find out more about what type of cladding is most suitable for your next project, or are seeking a customised product for your facade, the team at Locker is here to help.

14113103
Here's how to keep your mining personnel safe.

Are you forgetting these mine safety rules?

Mining is one of Australia's longest-lived and most well-known industries. It's also a huge employer – according to the Australian Bureau of Statistics (ABS), 173,388 people were working in different types of mining across the country in 2014-15.

With so many people involved, and so much at stake, it's vital that those in charge of mining operations are able to keep their staff safe on the job. In this edition of our deep dive series, we'll delve into the history of safety in mining, the key risks to today's personnel, and the rules you should follow to ensure your employees are safe at all times.

Mining is still on of Australia's most  dangerous industries.Employees have a duty care to minimise risks to mining staff.

The recent Australian mine safety record

There are inherent risks involved with the mining – staff work in proximity to heavy machinery, often have to perform physically strenuous tasks and operate in difficult conditions.

While significant efforts have been made in recent years to reduce the number of serious injuries and deaths across the sector, mining still has some of the highest worker fatality rates of any industry. In fact, in 2016, mining was sixth in the list of industries with the highest number of employee fatalities, according to Safe Work Australia. It's clear, therefore, that more needs to be done.

It's important to note that workplace health and safety (WHS) in the mining industry isn't regulated by the Australian Government, but rather by individual states and territories. Here's where to look for legislative frameworks in your state:

  • Victoria – Chapter 5 of the Occupational Health and Safety Regulations 2007.
  • New South Wales – Health and Safety (Mines and Petroleum Sites) Regulation 2014, and Work Health and Safety (Mines and Petroleum Sites) Act 2013.
  • Tasmania – Mines Work Health and Safety (Supplementary Requirements) Regulations 2012, and Mines Work Health and Safety (Supplementary Requirements) Act 2012.
  • South Australia – Chapter 10 of the Work Health and Safety Regulations 2012 (SA).
  • West Australia – Mines Safety and Inspection Regulations 1995, and Mines Safety and Inspection Act 1994.
  • Northern Territory – Chapter 10 of the Mines Work Health and Safety (National Uniform Legislation) Regulations, and Work Health and Safety (National Uniform Legislation) Act.
  • Queensland – Coal Mining Safety and Health Regulation 2001, Coal Mining Safety and Health Act 1999, Mining and Quarrying Safety and Health Regulation 2001 and Mining and Quarrying Safety and Health Act 1999.
  • Australian Capital Territory – Work Health and Safety Regulation 2011, and Work Health and Safety Act 2011.

As a result, precise compliance regulations will vary depending on where your operation is based. Rather than simply parroting these laws back to you, we've come up with some simple but vital mine safety rules based on the four key risks associated with working in mines identified by Safe Work Australia. They are:

  • Slips, trips and falls.
  • Being hit by moving objects or machinery.
  • Body stressing and musculoskeletal disorders.
  • Working with high risk plant.

We'll examine each of these to analyse where the risks come from, and suggest possible mitigation approaches.

Every year miners in Australia are killed by dangerous equipment and materials.Mining involves a lot of potentially dangerous equipment.

Rule 1: Ensure safe access around your mining site

This section will cover two from the above list of hazards – slips, trips and falls, and being hit by moving objects or machinery. The reason for the grouping is that these refer to the movement of people, materials and machinery around a facility, and because they're often the cause of the most concerning incidents.

For example, in its 2017-18 Mine Safety Performance Report, the NSW Resources Regulator found that, together, these two mechanisms were responsible for 75% of all serious injuries recorded in coal mines and metalliferous and extractive mines in the state.

So, what steps can you take?

1. Provide adequate access ways 

Having a purpose-built access way is useful for reducing the risks of slips, trips and falls as well as collisions between staff and objects/machinery. Locker has teamed up with Webforge to supply their industry-leading handrail and grating solutions, which are perfectly suited for mining walkway applications. Key elements of these products include:

  • A variety of tread patterns – All Webforge walkways are designed to offer excellent traction, you can improve upon plain gratings by adding a serrated tread. This will give employees extra grip, further reducing the chance of accidents.
  • Different load bar and cross bar pitches – You can alter these depending on the load you need your access way to bear, meaning you can always be confident it has sufficient strength for your application.
  • Handrails – Especially if you're walkway is at height, handrails provide a vital extra point of contact for users, again reducing the chances of serious accidents resulting from falls.

Webforge's most well-known offering in this space is the Monowills™ Link. This is a modular railing system boasting high quality and strength that can be delivered as a complete system or in component form to provide great flexibility for site managers. The system is wholly compliant with Australian Standard 1657, which governs requirements for the design, selection, construction and installation of fixed platforms, walkways, stairways and ladders. 

2. Provide thorough briefings

This relates specifically to preventing personnel from being hit by machinery and moving objects. Your staff should all know when and where machinery will be operating, and what it will be doing. Having this knowledge will mean they take proper precautions when entering more dangerous areas of the site, and aren't taken by surprise by vehicles and machinery.

3. Enforce high-vis clothing

While we'll come back to PPE in more detail later, but here it's important to highlight the importance of enforcing high-vis clothing in your mining operation. This can mean the difference between a pedestrian staff member being seen or not seen by someone operating a vehicle or heavy equipment.

Locker can provide access ways to help staff get around mining sites safely.Injuries and fatalities are caused on mining sites when staff are hit by vehicles and machinery.

Rule 2: Think of your staff when providing equipment

Safe Work Australia reports that body stressing accounted for 39% of mining workers' compensation claims between 2001–02 and 2014–15. A lot of these incidents were the result of muscular stress from handling, carrying or putting down objects.

As a result you need to be conscious of your employees when investing in the equipment necessary for carrying out daily tasks. 

Mitigation techniques for reducing bodystressing risk are:

1. Ensure proper training

Before members of staff start work, you need to be confident that they know the proper techniques for lifting and carrying heavy items. If you don't run your own courses on how to do this, there are plenty of WHS specialists out there who can come into your team and provide it.

2. Opt for lightweight equipment where possible

To help reduce the risk of straining on employees, try and find lightweight equipment where you can. A great idea here is using Locker's Tufflex flexible poly coated screens. These are far lighter and easier to maneuver than traditional wire alternatives, making the job of getting them into place much less physically taxing. 

However, this doesn't come at the expense of quality – depending on the application, these screens can also have double the life expectancy of wire.

3. Consider noise

Mines are traditionally loud environments, which poses a long-term risk to employees' hearing. While the correct ear protection is important here, you can also make seemingly minor alterations to equipment that can result in a far quieter working environment.

One such change can be switching to rubber for a variety of different applications. Rubber wear liners, for example, not only reduce noise of operating screens, but also increase the wear life of machinery.

Staff need to be aware of the risks on your mining site, and receive full induction training.Ensure workers are properly briefed about the dangers on your mining operation.

Rule 3: Invest in proper PPE

An absolutely vital step to protecting workers from a dangerous plant is investing in and enforcing PPE. While you should read your local state legislation to find out exactly what you need to provide to staff, the fundamentals include:

  • Head and face protection: This includes a hard hat, ear protection, safety glasses and either a half or full face mask. Masks prevent miners from inhaling potentially dangerous gases while working underground. Whether your personnel need a full or half mask will depend on the levels of gas detected at your site.
  • Upper-body protection – There are plenty of designated mining suits out there which will provide workers with something strong enough to withstand the wear and tear of daily life in the mine. These suits should also have multiple reflective strips on them to help employees be seen in darker areas. Gloves are also important and need to offer a balance between strength and flexibility.
  • Legs and feet protection – Steel capped, knee high boots are important for protecting feet, while soles should feature anti-slip properties to reduce fall risks.

While there's no getting away from the fact that mining involves risks, it's your responsibility to keep your staff safe while they're working for you. To find out more about how to reduce hazards in a mining environment, or to find out more about our purpose built mining equipment, get in touch with the team at Locker today. 

14113103
This is the finished facade for the Monash Caulfield library

Case study: Monash University Caulfield Library

As Monash's second biggest campus, Caulfield offers students a diverse variety of learning opportunities in a welcoming and engaging backdrop.

In 2013, however, it was becoming apparent that the campus library was no longer coping with the sheer demand from learners. A lack of space, combined with a desire from the university to upgrade this important facility, meant it was time for a redevelopment.

John Wardle Architects took the lead on redesigning the structure, and called on Locker to provide products for the facade. Let's take a look at how this project unfolded, and the role our team played in bringing the new library to life.

The brief

As well as doubling the number of study seats and ensuring the library had the latest fixtures and equipment, Monash wanted to update the frontage. John Wardle took the brutalist facade, which consisted of brick panels set within a concrete frame, and designed something quite spectacular.

The architects had three primary objectives here:

  1. To create a transitional zone – The designers wanted the students to journey through different zones as they enter the building.
  2. To provide natural light to the interior – It's widely acknowledged that natural light is conducive to studying, and the university also wanted students to have views while they work
  3. To meet sustainability goals – Finally, the facade would play an important role in helping the building reach its sustainability objectives.

The products

Locker worked closely with John Wardle to source a product that would fulfill these requirements, eventually landing on Transit F281 stainless steel mesh. This wire mesh curtain provided the perfect balance between allowing students to see out from inside the library, while sheltering the building from the heat of the Australian sun.

Shading was particularly vital, as the entrance way has a west facing aspect, which means in the afternoon it bears the brunt of the afternoon sunlight. This comes with the risk of the library heating up , meaning the HVAC system would have to work over time to maintain a comfortable internal temperature. Of course, this would raise the structure's energy consumption. Wire mesh, however, allows light in while also permitting air to circulate, keeping the building cool.

Locker's mesh products can be easily customised to suit a variety of different settings and tasks.

Transit F281 is also perfect for creating the transitional zones that John Wardle was seeking. The product is ideal for delineating zones meaning that the students pass through a variety of settings as they enter the building.

Locker's mesh products can be easily customised to suit a variety of different settings and tasks. We can manufacture these products in steel, aluminium and brass, and tailor aspects including wire profiles, weave options and mesh thickness. While in this case mesh was used to add an extra element to the facade, it's equally well suited to adding a touch of class to interiors – separating spaces and sectioning off areas for functions.

Wire mesh can provide sunshading while also making the facade eyecatching.Locker's Transit F281 was chosen for the facade of Monash Caulfield Library.

The challenges

The sheer scale of the facade meant that the curtains Locker created for Monash Caulfield Library were to be the biggest ever made using Transit F281. This presented a unique challenge to our manufacturing team, who had to come up with a way of attaining this extended vertical drop. To achieve the desired result, our team stitched the standard size mesh together to create one longer weave, resulting in a flawless mesh curtain that met the architect's brief.

On top of this, mesh density was also a key consideration. The curtains needed to be dense enough to feed into John Wardle's sustainability modelling, while simultaneously allowing the students to see through them. Again, our ability to customise our products meant that adapting to this request wasn't a problem.

Locker has close ties with architectural firms and ensures all aspects of a project are exactly to brief.Locker worked closely with the project architects to meet a challenging brief.

The outcome

The transformation of Monash Caulfield Library has to be seen to be believed. The building has gone from a side note in the campus layout to becoming its beating heart.  

Not only can more students now take advantage of the quiet study area, but the structure itself is a testament to the ambition the university embodies for its students. For the Locker team, the project was a great test of our skills in meeting a challenging and first-of-its-kind brief. It was satisfying to see a product that we have great faith in being used in such an exciting and novel way, and achieving excellent results in the process.

For more information on how Locker can work with you on your next architectural project, get in touch with our team today. Alternatively, browse more case studies to explore our other past projects. 

14113105
Locker was involved in creating the facade for the Australian Institute of Music.

Case study: Australian Institute of Music

The Australian Institute of Music (AIM) is the country's leading independent provider of education in the music, entertainment and performing arts industries. As such, Locker was thrilled to be involved in the creation of a facade for the Sydney campus building – a challenging yet rewarding project that put our products and expertise to use in equal measures.

In this case study, we'll dive into the story behind the frontage, and how Locker worked with its partners to produce the exciting result.

The brief

The client wanted a facade that fulfilled two key criteria:

  • It needed to reflect the purpose of the AIM as an educator in music and entertainment.
  • Due to the location in Sydney's trendy Surry Hills district, it also had to stand out and have a unique identity among other buildings in the area. 

To meet these objectives, the facade was to feature two images – one of a violinist, and the other depicting two dancers mid-routine. Locker was brought in to bring these designs to life, and do the technical work to ensure the frontage element of the project went off without a hitch.

Locker's Pic Perf product allows  architects to create unique designs on perforated metal.The architect wanted the facade to stand out among other buildings in the area.

The products

There was only ever going to be one product up to the unique requirements of this brief – Locker's Pic Perf perforated panels. This product allows architects to create striking, one of a kind facades by working in close consultation with Locker's experts. The images themselves are based on drawings which are then mapped onto the panels, using the perforations themselves to help the composition. 

The very essence of the Pic Perf range is that architects are only limited by their imagination.

In this instance, our team participated in a lot of onsite meetings with the builders, Dynabuild, and Joshua Farkash of Joshua Farkash & Associates. This was to ensure that the image sizes were correct, and that each was properly detailed in order to show depth.  

The very essence of the Pic Perf range is that architects are only limited by their imagination, making customisation of these products bread and butter to Locker's specialist team. Panels can be manufactured to fit any size facade, and we can also take into account how lighting will impact the image. 

The project

A few challenges presented themselves over the course of the AIM facade project. They were:

Producing the drawings: Computer-aided design (CAD) drawings are needed as a basis for producing Pic Perf panels. However, Dynabuild didn't have this capability, so Locker reached out to its network of contacts and engaged a third-party draftsmen to create these drawings. Getting this correct from the outset was crucial to ensuring that the panel layout and widths worked well with the images.

Wrapping the image around the building: The architect's brief required the image of the dancers to wrap around the corner of the facade. Achieving this effect demanded careful considerations from Locker's team to ensure the image appeared seamless across the edges of each panel.

Locker had to wrap the dancer image around the facade's edge without interrupting the flow.

Incorporating other building elements: The facade had a few windows & doors that the aluminium Pic Perf needed to form around. Again, this needed to be done without interrupting the flow of the image. This was made more complex by the fact that some panels had folds, others had return folds, some were at 45° to the frontage, and some didn't have any folds at all.

Installation: The AIM's location on one of the busiest streets in Sydney's CBD also meant that delivery and installation of the products required careful planning and collaboration between Locker and its project partners. 

The results

The combined Sydney and Melbourne campuses of the Australian Institute of Music cater for a total of 1,800 students. While those who enter the building on a daily basis may not know the story of how the facade came to be, there's no doubt that it stamps the building with a unique identity that allows it to stand out from the structures around it.

 For over 60 years, Locker has helped architects bring their visions to life through a range of innovative products and our technical expertise. We believe that close working relationships are key to successful project results, and that customisation should be part and parcel of a suppliers role. To find out more about our capabilities, get in touch with our team today. Alternatively explore some other examples of our past work. 

14113105
Locker played an important part in the development of Mascot's King Street Carpark.

Case study: King Street Carpark

The success of the King St. Carpark project was down to clear communication, clever product choice and innovative solutions.

Located in Mascot, in Sydney's Inner South, this carpark services a busy commercial area and, of course, Kingsford Smith airport. Locker was delighted to assist Vanovac Tuon Architects and Taylor Construction in bringing it to life. 

In this case study, we'll examine how the project unfolded, and how Locker worked with its partners to produce a stylish and functional end result.

Locker Group's Clarity 800 perforated panels were used in the King Street Carpark.Over 230 of Locker's Clarity 800 panels were used on the facade of Mascot's King St. Carpark.

The brief

From the get-go, Vanovac Tuon had a clear vision for what they wanted to achieve, and Locker was brought on board to provide perforated panels for two elevations of the carpark's facade.

The architects desired the facade to have an articulated effect, with a mixture of flat and angled panels.

Two aspects of the brief were of particular importance:

  1. The open area – The design called for perforated panels with an open area greater than 50 per cent. While not an exact science, when this threshold is reached with perforated metal, a Carpark often won't require mechanical ventilation to be included in its scope. This makes the final structure significantly more economical to run.
  2. An articulated facade – The architects desired an arcticulated effect for the facade, with metal panels angling away from the structure. This meant a central, flat panel with other panels to the left and right protruding outwards by a length of 350 mm.

As we'll see in the next section, the second part of this brief threw up some unique challenges for our team. However, the project benefited from close collaboration between all parties at each stage. Sketches and pre-prepared models from our designers ensured that everyone was on the same page from briefing through to installation.

The products

With such clear objectives in the brief, the product choice was simple – Clarity 800 perforated panels. With 7.94 mm perforations staggered at 9.53 mm centres, this product more than satisfied the ventilation requirements of the project, providing an open area of 62 per cent. In total, over 230 Clarity 800 panels were used to create the facade of King St. Carpark, with some coloured green and yellow to lend the building vibrancy and help create its individual identity. 

In total, over 230 of Locker's Clarity 800 panels were used in the facade of King St. Carpark.

In addition to improved ventilation, the benefits of perforated metal include: 

  • Light filtration – Perforations don't just allow air to circulate, they also allow natural light to penetrate a structure's interior.
  • Weather shielding – Despite allowing some of the elements in, perforated metal is still effective for sun and wind shielding applications.
  • Sustainability – Our manufacturing process for creating perforated metal is environmentally sound. All the punched out metal fragments are collected, melted down and used again.
  • Choice – At Locker, we're able to produce perforated sheets with any perforation size or pattern. As the King St. project shows, this choice can make it easy to select an established product that's perfectly suited to your needs. Alternatively, you can work with our designers to create a custom sheet that's never been used before.
Locker Group can tailor our perforated panels to meet your architectural requirements.Perforated metal allows air to circulate, a key consideration in carpark architecture.

The challenges

Custom U-brackets were chemically anchored to the slab and some of the upstands of the carpark facade in order to form a base connection. The challenge, however, came in how to articulate the perforated panels while maintaining a degree of uniformity for manufacture and drafting.

Ultimately, the solution to this problem involved connecting the closest point of the panels to a single rectangular hollow section (RHS) that spanned the space between the slabs. This was used in conjunction with ladder frames placed between every other vertical. In other words, if you look across the facade there's a repeating pattern of single RHS, double RHS (welded together), single RHS, double RHS, and so on. This approach made the project a lot easier at all stages of development, from drafting to installation, while still achieving the intent both aesthetically and structurally. 

At Locker, we typically prefer to use aluminium over steel for support framing.

At Locker, we typically prefer to use aluminium over steel for support framing, something that sets us apart from many other product suppliers in this space. The reasons for this are twofold: Primarily, aluminium is between two and three times lighter, making it less labour intensive to install. Secondly, thanks to a protective oxide layer that naturally forms when aluminium is exposed to air, it's more corrosion resistant than steel.

The outcome

As Sydney's largest off-airport carpark, King Street is an exciting addition to Mascot's list of amenities. The first stage of development made space for 750 parking spaces, while the finished build will have room for a staggering 1,622 vehicles. 

For our team, the real satisfaction came in designing a solution that allowed our perforated panels to be installed with no hassle, and in line with the architect's brief. This involved input at all levels, from designers to installers, and careful coordination from project management. The close working relationships with both Vanovac Tuon and Taylor Construction was also crucial in ensuring this build ran smoothly and achieved its goals.

14113105
Here are three metal products to help architects divide interior space.

Screens, curtains and mesh: How to divide a room using metal

Whether for functional or aesthetic reasons, dividing spaces is one of the most important considerations an architect has.

The right products used in the right environment can provide a room with the perfect sense of balance, and allow it to fulfill its desired purpose.

While you have many options when it comes to creating spacial divisions, in this article we're going to focus on one material in particular – metal.

We'll look at three different metal products and what makes them good for delineating different zones in one room.

Locker Group has metal products that can help you divide spaces. Delineating zones within a build is a key consideration for architects.

Metal mesh curtains

At Locker Group, we tailor-make our metal curtains from interconnected, uniquely shaped metal threads. You can then customise the materials and profiles to fit the desired environment of your project space.

The advantages that metal curtains offer as architectural room dividers are:

  • They're easily retractable: Mesh curtains can be installed on tracks, allowing them to be pulled out or stored away as required. This gives you options with your space – opening it up for grander events, or shutting it off to create smaller, more intimate zones.
  • They allow for air circulation: Air can pass easily through wire mesh curtains, so if they are installed permanently in a room, you don't need to worry about it becoming hot or stuffy.
  • They add a touch of sophistication: The sheen of stainless steel mesh curtains can add a real touch of class to a room, effortlessly combining aesthetics and function.
  • They bring texture too: Different profiles will create a variety of textures in an interior. You can also use them to create 3-D structures.
  • They don't block the light: Mesh curtains are the best of both worlds in that they provide privacy while still allowing ample light into a room.

With the ability to choose between stainless steel, bronze and aluminium wire mesh curtains, Locker Group has products to suit the style of any architectural project.

Metal mesh curtains can be installed on tracks and used to create different atmospheres in one space. Locker Group's metal mesh curtains can be customised to perfectly fit your project.

2. Perforated metal screens

If you're looking for something a little more substantial, a perforated metal screen could be the divider for you.

While often seen on building facades, perforated metal is perfect for use inside too. Again, the customisable nature of this product is among the top reasons for its consistent popularity with architects across Australia. Locker Group's production capabilities give you the power to make decisions on perforation size, shape and pattern. We can also create notches, folds and borders in bespoke metal sheets to meet your exact needs. Furthermore, our Pic Perf technology enables architects to create precise imagery using the perforations, creating a truly unique interior screen. 

Locker Group offers you an array of architectural room dividers, with customisable options in each.

On top of this, perforated metal is an especially environmentally friendly product. It offers similar benefits to metal mesh curtains in terms of light and air filtration, reducing the need for HVAC systems and additional electrical lighting in a space. In our manufacturing process, none of the metal punched out to make the perforations is wasted – the leftovers are collected and recycled. 

With a wide selection of metal substrates to choose from, you can create a screen that can perform any task or suit any background decor.

Locker Group's perforated metal is manufactured in an environmentally friendly way. Locker Group can manufacture perforated metal for all types of projects.

3. Expanded metal mesh

Expanded metal mesh is another product that lends itself well to space division applications.

Among the properties it brings to the table are:

  • Strength – The finished expanded metal product is stronger per metre than the sheet from which it originated.
  • Weight – Despite its strength, expanded metal mesh is extremely lightweight, making it easy to get into position.
  • Air and light circulation – Like both wire mesh curtains and perforated metal, expanded metal mesh allows for an easy circulation of light and air.
  • Privacy – By opting for a mesh with larger ribbon widths, you can effectively screen certain areas from view.

Locker Group's metal mesh, manufactured locally in Melbourne, can be tailored to provide the perfect privacy paneling for your build. We can tweak everything from the size and profile of the openings to different strand widths, meaning that every detail can fit seamlessly with your architectural briefs and the overall look you wish to create.

Hopefully this article has given you some inspiration on the different ways that metal products can be used to create beautiful and easy-to-use interior screens. For more information on any of the products described in this blog, get in touch with our friendly team of experts today.

14113103

Here's how Locker Group helped to bring the Taronga Institute of Science and Learning to life.

Case study: Taronga Institute of Science and Learning

 

Opened by none other than Prince Harry and Meghan Markle, the Taronga Institute of Science and Learning is a world-class facility intended to inspire the next generation of eco-scientists.

Situated within Sydney’s Taronga Zoo, this living laboratory contains scientific spaces, classrooms and active animal habitats. As well as providing an integrated research space for conservationists, this setup helps students connect the dots between the theory and practice of modern day conservation.

Locker Group was proud to be involved in the process of bringing this fantastic structure to life, contributing to the creation of a building that personified both the innovation and values that lie at the heart of this centre.

In this case study we’ll describe what it was like to work on this project, and detail the successes of the finished build.

Locker Group produced perforated panels for use in the Taronga Institute of Science and Learning.The Taronga Institute of Science and Learning will be a centre of researching and study for years to come.

The requirements

Locker Group worked in close consultation with the architects on this project, NBRS Architecture. From the outset, there were two key goals for the Taronga Institute:

  1. A natural aesthetic – The facility needed to blend seamlessly with the natural surroundings of the zoo.
  2. Solid green credentials – The project was targeting a five star Green Star Design and As-Built Rating to fit with the conservation and eco-friendly stance of the institute.

The challenge

Locker Group was tasked with providing a variety of perforated panels for use both on the facade and the atrium of the main building.

The approved design took the form of a honeycomb, which presented our team with a unique challenge. Honeycombs involve a lot of folds, however it’s impossible to fold metal back on a pre-existing fold. Therefore, following a bit of research and development, we made the call to split the original panels into two. This provided a practical solution which met the architects’ briefs, and gave the exterior of the building the nature-inspired aesthetic that the zoo was looking for.

This effect wasn’t only used on the exterior. In places, the panels flow smoothly from the exterior to the interior, providing continuity, and giving the main entry space the same grand and exciting impression.

Locker Group can custsomise perforated metal panels to suit a project's specific requirements. Locker Group provided a variety of perforated panels for use in both the facade and interior of the structure.

The products

The perforated panels used in this project were perfect for meeting the two objectives highlighted above:

1. The aesthetic 

Perforations are ideally suited for matching the appearance of a natural honeycomb. At Locker Group, we can customise the holes to produce different patterns as well as spacings. In the Taronga Institute of Science and Learning project this variety was put to great use, producing a visually interesting structure that’s bound to capture the imagination of anyone approaching the facility.

2. The eco-friendly design

Perforated aluminium was an excellent choice in working towards the dual goals of five star Green Star ratings in both the Design and As-Built categories.

Aluminium is itself among the most eco-friendly metals used in construction. It’s infinitely recyclable, with nearly 75 per cent of all the aluminium ever produced still in use today, according to the Aluminium Association. The metal also has a fantastic strength: weight ratio, meaning that it often requires less manpower and equipment to install than many of its peers.

However, the benefits don’t just come during the design and construction phases. When a building is complete, perforated metal has two major green advantages:

  • Reducing strain on HVAC systems – Perforations allow for an efficient air flow, which aids in keeping a building cool. This is particularly important in large buildings during the height of the Australian summer, where HVAC systems require a lot of energy to impact the space as a whole. In addition, perforated metal makes for a great sun screening material – this helps reduce the amount of heat penetrating the building and also contributes to maintaining a good ambient temperature.
  • Permitting light filtration – Perforations also enable natural light to penetrate a space more efficiently. Not only does this create a more pleasant environment for working and studying, but also reduces the need for artificial lighting, another major drain on electricity.
Perforated metal is a great option to help boost the eco credentials of architectural projects.Perforated metal is an eco-friendly material that takes the strain of HVAC systems through providing sun shading, and allowing air filtration.

The results

The Taronga Insitute of Science and Learning was completed in June 2018, and was officially opened in October of the same year.

It more than achieved its Green Star objectives, becoming certified as a Six Star Green Star Design & As-Built building. Generally speaking, such structures:

  • Recycle a minimum of 96 per cent of their construction and demolition waste.
  • Emit 62 per cent fewer greenhouses gases than a standard Australian building.
  • Consume 51 per cent less drinkable water than the minimum industry standards.

As for the building itself, the facade is a fitting representation of the grand plans that Taronga Zoo has for its new Institute of Science and Learning. Blending beautifully into its natural surroundings, the facility offers a centre for national research and learning, and a platform for leadership in conservation science on the global stage.

14113105
Here's some inspiration for architects looking to design a balustrade.

Balustrade design ideas for all situations

Since before Roman times, balustrades have been an architectural mainstay.

You'll find them on buildings of all sizes and significance, from St. Peter's Basilica in Vatican City to the apartment block at the end of your road. 

While they can add a touch of class to just about any structure, you need to marry the balustrade to the project in question. In this article we'll take a look at some balustrade design ideas by exploring popular materials, and which situations they best suit.

1. Glass balustrades

Glass balustrades are popular for the sleek, modern aesthetic they can lend to buildings ranging from private homes to corporate headquarters. 

Among the benefits afforded by this type of balustrade are:

  • Light filtration – A glass balustrade won't obstruct the passage of light through a building, helping to create an airy and open feeling within. When used on exteriors, their transparency means they don't obscure views, making them a perfect addition to a balcony.
  • Ease of cleaning – Unlike timber balustrades, glass can be simply wiped clean, this is essential for external balustrades that face the brunt of the elements. 
  • The illusion of more space – When used inside, for example on a staircase, glass balustrades prevent spaces from feeling boxy and small by allowing the eye to travel further. 
  • Durability – Glass used in balustrade design is tempered, providing it with strength equivalent to that of steel.

2. Metal mesh balustrades

Another reliable, low maintenance option comes in the form of metal mesh balustrades. Generally, you have a choice between two types of metal mesh:

  1. Woven wire mesh – In this instance, the strands of wire are woven over and under each other, creating an interlocking sheet.
  2. Welded wire mesh – Here, the crisscrossing wires are spot welded together where they intersect.

Ultimately, the decision comes down to a trade-off between strength and flexibility. Welded wire has extra support behind its joints, but woven sheets will bend further before breaking. Knowing exactly where your balustrade will be, and the degree of wear and tear it's likely to face will be important in making this call.

  • So, where are metal mesh balustrades often employed?

Architects tend to favour this balustrade design type in functional settings, for example industrial facilities. There are a number of reasons for this:

  • They're cost-effective – While the price of metal mesh balustrades will depend largely on the metal you choose to use, this is generally a budget-friendly choice.
  • Their strength – Robustness is normally important in these environments and, whether welded or woven, metal mesh ticks the boxes here.
  • Light filtration – As with glass, mesh allows the passage of light. As well as making for more pleasant working environments, it's important that staff have a clear eyeline as they move around to avoid injuries.

3. Timber balustrades

Timber balustrades are the least functional on this list, usually selected for the sophisticated look they can give to a structure. 

However, they bring more to the table than just a pretty face:

  • Customisation – As an architect, you'll be looking for something that exactly fits your style and size specifications. The good news is that wood is easy to work with, allowing you to create intricate detailing if necessary. 
  • Middle cost – While more expensive than stainless steel, wooden balustrades are usually cheaper than stone, the other material often used to create a classic look.

The most glaring drawback of timber balustrades is their susceptibility to degradation, especially when used outside. However, with regular maintenance, these features can still have a decent lifespan.

4. Stainless steel balustrades

Like glass, stainless steel is often used to establish modernity. The clean lines and shine of stainless steels barriers means they're a popular choice for residential buildings, as well as all corporate settings. 

As well as its polished look, stainless steel offers the following:

  • Corrosion resistance – Thanks to a thin oxide layer that forms on the metal's surface, stainless steel is well protected from rust.
  • Strength – Stainless steel is stronger than aluminium and many other popular architectural metals. 
  • Ease of cleaning – Thanks to its smooth surface, stainless steel features can usually be simply wiped clean, making them a low maintenance option.
  • Green credentials – Wherever possible, architects should be looking to use eco-friendly materials in their designs. Stainless steel fulfills this criteria as it can be 100 per cent recycled, according to the British Stainless Steel Association.
Locker Group can produce balustrades using different metal substrates. Stainless steel is one of our favourites.Stainless steel is a durable and great-looking balustrade material.

Hopefully this article has provided you with some knowledge and inspiration on the different types of balustrades out there. To find out more about how Locker Group can help you with your next architectural project, get in touch with our team today. 

14113103
Here is proof that car park architecture can be exciting.

Car park architecture need not be boring: here’s why

Designing car parks – that's the reason you got into architecture, right?

Okay, we understand, a car park project isn't every budding designer's dream, and they're unlikely to fill you with unbridled excitement.

However, don't write them off just yet. In this article we'll draw on our personal experience of working with architects who have gone above and beyond to produce inspiring car park architecture.

Locker Group has collaborated with architects to design car parks in Australia.Car park designs can be challenging and rewarding for architects.

1. Designing for specific functionality 

Think all car park builds are straight forward? Prepare to think again: In some cases you'll have to get creative to fulfill specific aspects of the client brief.

A perfect example of this is the Flinders Medical Centre Car Park in Adelaide. Here, Cheesman architects were tasked with designing a structure that overlooked the medical facility itself, but didn't allow those in the car park a view into patient treatment rooms.

To protect privacy, the team at Cheesman opted to adapt Locker Group's Pic Perf Directions panels by folding and forming them to create a flanged perforation. As well as highlighting the importance of good relationships between architects and suppliers, this example also goes to show that car parks can throw up interesting scenarios that go beyond simply designing an appropriate place to house vehicles.

Architects designing car parks need to collaborate with suppliers to fulfill client briefs.Cheesman architects adpated Locker Group Pic Perf Directions panel for the facade of the Flinders Medical Centre car park.

2. Adding to the cityscape 

With space in Australian cities coming at a premium, multistory car parks will continue to proliferate for years to come. From an architect's point of view, the large facades that come with such buildings offer an opportunity to add your aesthetic stamp to the cityscape.

This was certainly the case with Adelaide's Young Street Car Park. Also undertaken by Cheesman Architects, this project proves once and for all that car park architecture can be far from boring. 

The imposing 525 panel frontage uses Locker Group's Pic Perf technology to create a beautiful image of Shanghai's impressive skyline. We designed Pic Perf specifically for functions like this, to give architects the capacity to use the perforations to build images of their choice, and we were thrilled with the results from this project.

As well as looking good, the use of pierced metal allows for great ventilation which prevents this car park from becoming stuffy and humid during the height of the South Australian summer.

Locker Group's Pic Perf panels allow architects to project images onto buildings.The Young Street car park in Adelaide features an image of the Shanghai skyline.

3. Creating a statement 

Our final example of outstanding Australian car park architecture is also found in Adelaide, and comes from another of our architect partners – Hames Sharley.

Positioned close to important amenities such as Rundle Mall and Adelaide Central Market, the designers of the Franklin Street Car Park wanted to create a bold, modern facade that would catch the eye of any passerby.

Again, collaboration was the order of the day, and we modified our standard slotted perforated facade to incorporate sections both with and without holes. By juxtaposing these two sections, Hames Sharley were able to generate a smooth linear effect that gives the car park a smart and sophisticated look.

Car parks architecture can be engaging for designers. The Franklin Street car park has a sleek, modern exterior.

These three case studies go to show that designing a car park can be both challenging and rewarding for architects. As always, a key ingredient for a successful project is having a manufacturer and supplier you know you can rely on. As all the above examples demonstrate, Locker Group has the capacity to adapt its products to suit individual build requirements. This means that when a seemingly simple design takes a complicated turn, we're with you every step of the way.

For more information on how you can benefit from our years of expertise, get in touch with our team today. 

14113103
A reliable supplier is a key ingredient for success in architecture.

3 characteristics architectural suppliers must have

Architecture is an ever-changing industry.

Trends in aesthetics, materials and techniques never sit still for long, and you need to ensure your builds stay with the times.

A key ingredient in this is finding the right product supplier to partner with. Our 2018 Look Book gives in-depth insights into how we at Locker Group work with our architectural clients to ensure successful outcomes on every project. 

In this article, we'll draw out some of the key takeaways from that publication to show you how to make your next supplier is the right fit.

1. Flexibility

We'll start with probably the most important characteristic a supplier can have – flexibility. Architectural projects are dynamic, so you need to be sure that those providing your materials can adapt with you as circumstances dictate.

It's all well and good for a firm to claim to produce 'the best' of a given product, but if they can only manufacture it at a given size, you're going to hit roadblocks when these dimensions aren't appropriate. 

Locker Group's technicians pride themselves on their ability to meet any client brief. For example, when we partnered with Hames Sharley on building the Franklin Street Car Park in Adelaide, we modified our slotted perforated facade to include both perforated and unperforated sections, creating the linear look they sought. 

Locker Group works closely with its architectural partners to ensure great results.You need to be sure that your supplier can meet the unique requirements of your project.

2. Scalability 

Ultimately, you need to feel confident that quantity won't be an issue for your chosen supplier before embarking on the build. 

When working with Cheesman Architects on the Flinders Medical Centre Car Park, over 2,500 of our Pic Perf Directions panels were used. Again, these products had to be adjusted for the unique requirements of the design, but we rose to the challenge of producing the vast quantities needed.

3. Reliability 

Deadlines are always a concern in architecture, and any hold-ups in products arriving can have drastic knock-on effects for the rest of project. Ensuring that your supplier has a proven track record for delivering on time, therefore, is a must.

One of our proudest moments in recent times was the opening of the Mirvac Riverside Quay building in Melbourne. This exciting office space now plays host to PwC, as well as the architects who designed it, Fender Katsalidis. Completed two months ahead of schedule, this was a great example of all parties working together, with fantastic results.

To learn more about these projects, and many more, download our 2018 Look Book today!  

14113105